| Design Rationale and Preclinical Testing of an Anterior Interbody Fusion Device Paul A. Glazer MD, Stephen D. Cook PhD
 DEPARTMENT OF ORTHOPAEDICS, BETH ISRAEL DEACONESS MEDICAL CENTER, BOSTON MA
 
 Anterior Lumbar Interbody Fusion Anterior lumbar interbody fusion (ALIF) is a surgical
									technique used to treat a variety of spinal disorders. Anterior
									discectomy and fusion allows a direct enhancement of disc
									height with restoration of lumbar lordosis. This technique
									also accomplishes an indirect neuroforaminal decompression.
									Furthermore, anterior interbody spinal fusion is associated with
									improved fusion rates as compared to posterior inter-transverse
									process fusions. The enhancement of fusion rates is believed to
									be due to the placement of the fusion mass under compression
									as compared to the posterior grafts, which are under tensile
									stress. Disease processes which are treated with anterior lumbar
									interbody fusions include discogenic back pain, recurrent disc
									herniations, spondylolisthesis, spinal instability, scoliosis and
									deformity corrections, flatback syndrome, combined anterior/
									posterior procedures when the fusion extends to the lumbar
									spine or pelvis, and spondylosis1-6.  The success rate for ALIF varies widely in the literature
									with a number of different surgical approaches, devices, and
									bone graft options utilized7. The variable clinical success
									rates and presence of pseudarthrosis are often also attributed
									to patient risk factors (smoking, obesity, metabolic disorders,
									graft material).
 Surgeons have attempted to perform stand-alone anterior
									fusions (without supplemental posterior instrumentation) with
									devices that enhance mechanical stability of the motion segment.
									(Figure 1) Although fusion rates of 90% or higher for single level
									lumbar interbody fusions are reported, these rates may be 70%
									or potentially lower in the presence of risk factors. However,
									these stand-alone procedures have been found to have higher
									pseudarthrosis rates when multi-level fusions are attempted.
									Multi-level fusion procedures are now often performed with a
									combined anterior/posterior approach in order to attain satisfactory
									fusion rates. Fusion Devices and Techniques  Current anterior interbody fusion devices include: tricortical
									autograft, titanium cylindrical cages (e.g. Harms
									cage (Depuy-AcroMed, Cleveland, OH), BAK (Spine-Tech,
									Minneapolis, MN)), allograft cortical dowels, and femoral ring
									allograft.
 Each of these surgical options has relative risks and benefits
									to their use. Tricortical autograft offers the highest fusion
									rates, but there is limited donor supply and significant graft
									site morbidity. The titanium cylindrical cages (e.g. Harms,
									BAK) allow a maintenance of lordosis, but there is difficulty
									assessing fusion because of metallic interference. Histology of cages which have been surgically removed
									often demonstrates small areas of viable bone, but the slides
									frequently are dominated by areas of necrotic bone, fibrocartilage,
									and fibrous tissue. (Figure 2) The cylindrical cages are
									designed with small windows which allow for bony ingrowth
									from the adjacent vertebral endplates.  Allograft cortical dowels have the potential for biologic
									bony incorporation, however their use is limited to L4-5 and L5-S1 
									via a direct anterior approach due to anatomic restrictions. Femoral 
									ring allograft allows excellent lordosis restoration, but again 
									there is difficulty assessing fusion post-operatively, and the 
									femoral rings often are supplemented with additional fixation 
									because of their limited initial biomechanical stability. (Figure 3)
 EBI Ionic Vertebral Body Replacement System Given the limitations of the existing technology, the
									authors chose to participate in the creation of a new vertebral
									body replacement device with the following design criteria:
									improved post-operative plain radiographs and CT fusion visualization
									of the fusion mass, peripheral endplate coverage to
									reduce subsidence, and biomechanical strength. In addition,
									the new device needed to accommodate adequate bone graft
									volume and to allow for enhanced surface area contact with the
									adjacent vertebral bodies. This implant was designed in conjunction with EBI, Inc.
									(Parsippany, NJ) The implant went through several design
									iterations. (Figure 4) Preclinical Studies The final design underwent stringent biomechanical testing.(Figure 5) Static and dynamic testing was performed using FDA guidance
									documents and ASTM standards. The device alone, and as
									part of an anatomical construct, was tested. The Ionic device
									provides two times vertebral body crush strength and high
									fatigue strength. The design also allows deflection to strain
									the developing fusion mass. The columnar design allows a
									uniform stress transfer, accomplishing high ultimate and yield
									loads. Furthermore, the Ionic endplates cover a significant
									portion of the vertebral body; thus, there is minimal subsidence
									under high loads. The Ionic Anterior interbody spacer is
									currently available in variable heights (9mm – 56mm) and with
									0 or 8 degrees of lordosis. A preclinical in vivo study was performed using twenty
									adult pigtail monkeys. These animals underwent an anterior L5-L6 
									fusion through a retroperitoneal approach. There were ten
									animals in each treatment group. The animals received either
									the Ionic device or an allograft femoral ring, used in combination
									with iliac crest bone graft. Five animals in each group were
									sacrificed at 12 and 26 weeks. No additional fixation was used. The fusions were analyzed with monthly AP and lateral
									plain film radiographs, CT imaging at sacrifice, and mechanical
									testing (nondestructive). In addition, qualitative and quantitative
									histology and microradiography was performed. A grading
									scale was used to evaluate the presence of fusion. Grade Presence of Fusion
										 
											No healingConsolidationBridging callusBridging callus with trabeculationsEvidence of remodeling Mechanical testing of the fusion masses was performed in
									a nondestructive mode and measured the stiffness of the fusion
									mass. The fusion masses were tested in axial compression, lateral
									side-bending, as well as flexion and extension bending.
									Results: Radiographically, the Ionic Fusion Device had an
									improved incidence of bony fusion as compared to the femoral
									ring group. The mechanical data showed no significant differences
									between the groups. Histologically, the Ionic Fusion
									Device had a 86% incidence of bony fusion compared to 50%
									for Allograft Rings and was six times more likely to have a bony
									fusion. Clinical Trial  Given the positive biomechanical and in vivo animal
									results observed, a clinical trial was begun in the US under FDA
									guidelines. The device has been now used in over 75 patients,
									without evidence of mechanical failure. The unique design of
									the EBI Ionic Anterior Interbody Spacer and accompanying
									instrumentation which has been developed allow the device to
									be placed anteriorly or laterally in the thoracic or lumbar spine.
									The following radiographs demonstrate its clinical effectiveness.
 Patient A: Severe lower back pain with an L4-5 disc space
									collapse in conjunction with a recurrent disc herniation. He
									underwent an anterior interbody fusion and placement of the
									Ionic Spacer. The lateral intra-op radiograph demonstrates the
									ease of fusion evaluation. Pre-OP Lateral Radiograph Intra-op lateral radiograph demonstrating disc height restoration
									accomplishing indirect neuroforaminal decompression
									and ease of visualization of anterior sentinel sign. Patient B: Significant kyphoscoliosis s/p previous laminectomy
									for intra-dural tumor resection at the thoracolumbar
									junction. Post-op radiographs demonstrating multi-level placement
									of the Ionic vertebral spacers which help restore anatomic lumbar
									lordosis and correct sagittal and coronal plane alignment. Given our initially positive clinical experience, we believe
									that the EBI Ionic anterior vertebral body replacement device is
									an attractive option for anterior interbody fusion. Notes: Dr. Paul Glazer is Acting Director of Spinal Surgery, Department of Orthopaedic Surgery, Beth Israel Deaconess Medical Center, Boston, MA Dr. Stephen D. Cook is Professor of Orthopaedic Surgery, Tulane University School of Medicine, New Orleans, LA. Address correspondence to:Paul A Glazer, MD, PC
 330 Brookline Ave CC2
 Boston Massachusetts 02215
 pglazer@caregroup.harvard.edu
 References:
										 
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